Monday, June 6, 2016

Coaxial Rotorcraft Design in UAS Development


Figure 1. Consumer-grade coaxial rotorcraft UAS.


Figure 2. Gyrodyne QH-40 DASH.

The Gyrodyne QH-50 DASH (Drone Anti-Submarine Helicopter) was the first vertical takeoff and landing (VTOL) UAS, which is presently one of the most ubiquitous designs among consumer and professional users alike. The original QH-50 design was developed to carry a single reconnaissance Marine via a coaxial rotorcraft vehicle. In 1960 the design was changed to an unmanned vehicle and the QH-50 began service. President John F. Kennedy personally approved the aircraft program after observing a demonstration in 1962. The aircraft consisted of two counter-rotating lift surfaces rotating on a single axis. A reciprocating Porsche engine was originally used to power the craft, but a turboshaft engine was eventually used in it’s place. The aircraft was designed to carry two anti-submarine torpedoes and could also be fitted with transmitting cameras for remote reconnaissance. The QH-50 was used extensively during the Vietnam War for reconnaissance and spotting of naval gunfire (observing the accuracy of impact to assist accurate corrections) (Evans, 2011).
Figure 3. Aerialtronics Altura Zenith ATX8
Modern rotorcraft UAVs come in many shapes and sizes. One design that has gained recognition in professional and heavy-lift applications is a coaxial multi-rotor. In this application, an even number of electric motors are placed in counter-rotating pairs at equal axis around a central airframe. An example is the Aerialtronics Altura Zenith, an octo-rotor in the “X8” configuration (four main arms with a coaxial pair at each end). A flat-axis quad-rotor aircraft is considered by many to be the most efficient design for simplicity, low power consumption, and low weight (Bouabdallah, Becker, and Siegwart, 2007). However, for professional videography and other applications, safety is an important consideration in the engineering design process, specifically in redundancy of controls.

The main similarity between the two systems is the use of coaxial rotor technology. Coaxial rotors counteract the main problem of torque in traditional single-rotor helicopters. They also prevent a condition called “retreating blade stall” that occurs at high forward speeds. A 1997 NASA Technical Paper by Colin Coleman found that a coaxial rotorcraft system “requires 5% less power than an equivalent single rotor.”

The main difference between the QH-50 and Altura Zenith (besides the obvious size difference) is the flight control, specifically in the yaw direction. Yaw of a rotorcraft is accomplished by increasing or decreasing relative airframe torque in opposition to the direction of the rotor, which turns the aircraft. However, the QH-50 was a turbine-driven aircraft and could not easily speed up and slow down the rotors to create the torque effect needed to turn. The solution was to install flaps on the blade tips that could be deployed to quickly slow the rotation of a rotor and decrease the torque in that direction. Modern electric multi-rotor aircraft such as the Altura Zenith are much more responsive. Torque effect is induced by quickly speeding up and slowing down rotor pairs via computerized control of motor speed.

Electric VTOL aircraft are still relatively inefficient and do not have the endurance of fixed-wing aircraft. One technology that could be applied to future unmanned rotorcraft is called “slowed rotor/compound,” where a main lift rotor is slowed during forward flight while the aircraft is driven forward by a propeller. It is different from an auto gyro aircraft in that the rotor is powered. This would allow true VTOL access to small landing areas while maintaining the speed and efficiency of fixed-wing flight (Carter Aviation Technologies, 2016).

References:

Bouabdallah, S., Becker, M., & Siegwart, R. (2007, September). Autonomous miniature flying robots: coming soon! - Research, development, and results. Robotics & Automation Magazine, IEEE, 14(3), 88-98. doi: 10.1109/M-RA.2007.901323

Carter Aviation Technologies. (2016, April). Carter Aviation seeking partners for UAS business development. [Press release]. Retrieved from http://www.cartercopters.com/pdfs/ CarterCopterBrochure-June2015.pdf

Coleman, C.P. (1997). A survey of theoretical and experimental coaxial rotor aerodynamic research (NASA Technical Paper 3675). Moffett Field, CA: Ames Research Center.

Evans, S.S. (2011). The incredible story of the QH-50 DASH – The first unmanned helicopter turns 50. Vertiflight, 57(1), pp. 36-39. Retrieved from http://www.aero.psu.edu/Facilities/ images/36_DASH_QH-50.pdf

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